The composition
of carbon steel katanas makes it very susceptible to rusting. In
fact, sometime it is the simplest factor that you can use to determine
that your sword is genuine carbon steel. The proper care and maintenance
of swords is critical if they are to retain their condition.
CARE:
Critical!
Do not subject or leave your sword in high temperature
areas or in direct sunlight. The wood on your saya can absorb moisture
from the environment or from sheathing of a blade immediately after
cutting. The trapped moisture may be released when the saya is subjected
to high temperature and end up on your blade. Leaving a sheathed
blade in sunlight or elevated temperature can quickly stain and
rust the steel.
Keep a light
coat of oil on your blade when not in use. A heavier and more viscus
coat may be necessary for long term storage.
When handling
the sword, try not to touch the blade surfaces with your bare hands
or other wet or moist materials (especially if its acidic). If done,
please clean and re-oil your blades immediately.
When storing
the blade in its scabbard, spraying some water displacement solutions
(WD 40) into the scabbard to remove any moisture on the inner surfaces
of the scabbard. Then store the blade in a cool, dry place out of
direct sunlight.
Regular
Maintanence:
A sword cleaning
kit is absolutely necessary for the maintenance of your katana.
If you do not own one, make sure you get one as soon as possible.
Our
sword maintenance kit includes the following which is necessary
in the proper care of your katana:
- Brass Awl
and hammer to dismantle the sword
- Rice paper
for cleaning oil from the blade, polishing and spreading oil on
the blade
- Extra large
uchiko (powder ball), the pad contains non-abrasive powder that
absorbs extra cleaning oil
- Bottle of
choji oil, to prevent rusting
- Plastic container
to store oiled cloth
Before you
begin - Caution: The blade of your katana is extremely sharp
and may cause serious injury. Make sure that the blade edge is never
in a position where it could injure yourself or others.
Maintaining
your Katana:
The scabbard
of your katana is finished in many coats of black lacquer. To preserve
the sheen, the scabbard needs only to be wiped occasionally with
a very soft cloth. Handle the scabbard only by holding the wrapped
section; otherwise fine scratches caused by handling the lacquered
sections will dull the finish.
Blade Maintenance:
First,
use a sheet of rice paper to remove oil from previous maintenance,
holding the edge away from you and working very carefully to avoid
injury. (Note: if you wish to save the rice paper, a soft cotton
cloth may be substituted).
Then
tap the powder ball lightly against the blade every two inches or
so along its length, dusting the blade very lightly with powder.
(Note: when using the ball for the first time. You may need to tap
the ball against the blade a few times to "start" the
powder flow through the fabric of the ball.) Then use a clean piece
of rice paper or cotton cloth to carefully rub over the powder to
polish the blade. Repeat until both sides of the blade have been
polished and the powder is removed. Do not inhale the powder.
(If
oil and powder is not enough to remove debries adhered to the blade,
you can use a paper towel wetted with either water or solvents to
clean the blade surface. thoroughly dry, and repeat the maintanence
process from the beginning).
Apply a few
drops of oil along the length of each side of the blade and use
a piece of rice paper or cotton cloth to spread the oil evenly over
the blade. Be sure not to touch the blade again before resheathing.
Stain
Removal/Polishing:
1. Stain
Removal - Should your sword be stained or show beginning signs
of rusting, there are a few things you can do to restore the condition
of your blade to its original.
If the stains
are light, try using a pencil eraser to see if the stains can be
removed. This only works for very very light stainings.
For heavier
stains, you will need to use wet sandpaper between 600 and 900 grit
(depending on the particular blade) to take off the staining. Sand
it wet and parallel to the blade until the stains have disappeared,
then dry thoroughly and re-oil immediately.
Should the blade
become so corroded that 600-900 grit sandpaper does not work, your
blade probably have developed some pitting. Most minor pittings
only effect the blade cosmetically, should the pitting be extensive,
you may want to consider retiring the blade and find a replacement.
(Our sword are priced so that it is often better to simply replace
the blade rather than to try to restore it).
2. Polishing
- If you want to give your blade a higher level of polish, there
are several things that you can do and several that you should not
do.
DO
NOT USE A MECHNICAL BUFFING WHEEL - Though this may seem
like a quick and simple solution, the cutting edge and niku of the
blade can be adversely effected by machine buffing. At minimum,
you will take away some material on the cutting edge and dull the
blade.... It may not be noticable initially, but it will reduce
the cutting ability of your sword. (You will start to notice when
your rate of successful cuts diminish.
We recommend
a hybrid polish if you absolutely must repolish your sword. This
is done by using progressively finer and finer sandpaper (starting
from about 900 grit to 1500 grit), wet sanded parallel to the blade
on the MUNE of the sword ONLY. Then finally finishing off with light
hand buffing using a compound such as Metal-Glo.
(PLEASE NOTE:
INSPECT YOUR SWORD THOROUGHLY BEFORE YOU BEGIN POLISHING YOUR BLADE.
YOU WILL NOT BE ABLE TO, SHOULD YOU NEED TO RETURN OR EXCHANGE YOUR
SWORD FOR ANY REASONS. A RE-FINISHED BLADE CANNOT BE RETURNED OR
EXCHANGED).
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